Integrated CMOS Energy Harvesting Converter with Digital Maximum Power Point Tracking for a Portable Thermophotovoltaic Power Generator

This paper presents an integrated maximum power point tracking system for use with a thermophotovoltaic (TPV) portable power generator. The design, implemented in 0.35 μm CMOS technology, consists of a low-power control stage and a dc-dc boost power stage with soft-switching capability. With a nominal input voltage of 1 V, and an output voltage of 4 V, we demonstrate a peak conversion efficiency under nominal conditions of over 94% (overall peak efficiency over 95%), at a power level of 300 mW. The control stage uses lossless current sensing together with a custom low-power time-based ADC to minimize control losses. The converter employs a fully integrated digital implementation of a peak power tracking algorithm, and achieves a measured tracking efficiency above 98%. A detailed study of achievable efficiency versus inductor size is also presented, with calculated and measured results.Interconnect Focus Center (United States. Defense Advanced Research Projects Agency and Semiconductor Research Corporation

Metamaterial Broadband Angular Selectivity

We demonstrate how broadband angular selectivity can be achieved with stacks of one-dimensionally periodic photonic crystals, each consisting of alternating isotropic layers and effective anisotropic layers, where each effective anisotropic layer is constructed from a multilayered metamaterial. We show that by simply changing the structure of the metamaterials, the selective angle can be tuned to a broad range of angles; and, by increasing the number of stacks, the angular transmission window can be made as narrow as desired. As a proof of principle, we realize the idea experimentally in the microwave regime. The angular selectivity and tunability we report here can have various applications such as in directional control of electromagnetic emitters and detectors.Comment: 5 pages, 5 figure

Improved Thermal Emitters for Thermophotovoltaic Energy Conversion

Thermophotovoltaic (TPV) energy conversion enables millimeter scale power generation required for portable microelectronics, robotics, etc. In a TPV system, a heat source heats a selective emitter to incandescence, the radiation from which is incident on a low bandgap TPV cell. The selective emitter tailors the photonic density of states to produce spectrally confined selective emission of light matching the bandgap of the photovoltaic cell, enabling high heat-to-electricity conversion efficiency. The selective emitter requires: thermal stability at high-temperatures for long operational lifetimes, simple and relatively low-cost fabrication, as well as spectrally selective emission over a large uniform area. Generally, the selective emission can either originate from the natural material properties, such as in ytterbia or erbia emitters, or can be engineered through microstructuring. Our approach, the 2D photonic crystal fabricated in refractory metals, offers high spectral selectivity and high-temperature stability while being fabricated by standard semiconductor processes. In this work, we present a brief comparison of TPV system efficiencies using these different emitter technologies. We then focus on the design, fabrication, and characterization of our current 2D photonic crystal, which is a square lattice of cylindrical holes fabricated in a refractory metal substrate. The spectral performance and thermal stability of the fabricated photonic crystal thermal emitters are demonstrated and the efficiency gain of our model TPV system is characterized

Optical Broadband Angular Selectivity

Light selection based purely on the angle of propagation is a long-standing scientific challenge. In angularly selective systems, however, the transmission of light usually also depends on the light frequency. We tailored the overlap of the band gaps of multiple one-dimensional photonic crystals, each with a different periodicity, in such a way as to preserve the characteristic Brewster modes across a broadband spectrum. We provide theory as well as an experimental realization with an all–visible spectrum, p-polarized angularly selective material system. Our method enables transparency throughout the visible spectrum at one angle—the generalized Brewster angle—and reflection at every other viewing angle.Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies (Contract W911NF-13-D0001)United States. Dept. of Energy. Solid-State Solar-Thermal Energy Conversion Center (Grant DE-SC0001299

Frequency-selective near-field enhancement of radiative heat transfer via photonic-crystal slabs: a general computational approach for arbitrary geometries and materials

We demonstrate the possibility of achieving enhanced frequency-selective near-field radiative heat transfer between patterned (photonic crystal) slabs at designable frequencies and separations, exploiting a general numerical approach for computing heat transfer in arbitrary geometries and materials based on the finite-difference time-domain method. Our simulations reveal a tradeoff between selectivity and near-field enhancement as the slab--slab separation decreases, with the patterned heat transfer eventually reducing to the unpatterned result multiplied by a fill factor (described by a standard proximity approximation). We also find that heat transfer can be further enhanced at selective frequencies when the slabs are brought into a glide-symmetric configuration, a consequence of the degeneracies associated with the non-symmorphic symmetry group

A Thermophotovoltaic System Using a Photonic Crystal Emitter

The increasing power demands of portable electronics and micro robotics has driven recent interest in millimeter-scale microgenerators. Many technologies (fuel cells, Stirling, thermoelectric, etc.) that potentially enable a portable hydrocarbon microgenerator are under active investigation. Hydrocarbon fuels have specific energies fifty times those of batteries, thus even a relatively inefficient generator can exceed the specific energy of batteries. We proposed, designed, and demonstrated a first-of-a-kind millimeter-scale thermophotovoltaic (TPV) system with a photonic crystal emitter. In a TPV system, combustion heats an emitter to incandescence and the resulting thermal radiation is converted to electricity by photovoltaic cells. Our approach uses a moderate temperature (1000–1200°C) metallic microburner coupled to a high emissivity, high selectivity photonic crystal selective emitter and low bandgap PV cells. This approach is predicted to be capable of up to 30% efficient fuel-to-electricity conversion within a millimeter-scale form factor. We have performed a robust experimental demonstration that validates the theoretical framework and the key system components, and present our results in the context of a TPV microgenerator. Although considerable technological barriers need to be overcome to realize a TPV microgenerator, we predict that 700–900 Wh/kg is possible with the current technology.Micro Autonomous Consortium Systems and Technology (Contract 892730)Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies (W911NF-13-D- 0001

Photonic Crystal Enabled Thermophotovoltaics for a Portable Microgenerator

This work presents the design and characterization of a first-of-a-kind millimeter- scale thermophotovoltaic (TPV) system using a metallic microburner, photonic crystal emitter, and low-bandgap photovoltaic (PV) cells. In our TPV system, combustion heats the emitter to incandescence and the resulting thermal radiation is converted to electricity by the low bandgap PV cells. Our motivation is to harness the high specific energy of hydrocarbon fuels at the micro- and millimeter-scale in order to meet the increasing power demands of micro robotics and portable electronics. Our experimental demonstration lays the groundwork for developing a TPV microgenerator as a viable battery replacement.United States. Dept. of Energy. Office of Basic Energy Sciences (DE-SC0001299)United States. Dept. of Energy. Office of Basic Energy Sciences (DE-FG02-09ER4657)Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies (contract W911NF-13-D-0001

Tantalum-tungsten alloy photonic crystals for high-temperature energy conversion systems

A tantalum tungsten (Ta-W) solid solution alloy, Ta 3% W, based 2D photonic crystal (PhC) was designed and fabricated for high-temperature energy conversion applications. Metallic PhCs are promising as high performance selective thermal emitters for solid-state thermal-to-electricity energy conversion concepts including thermophotovoltaic (TPV) energy conversion, as well as highly selective solar absorbers/emitters for solar thermal and solar TPV applications due to the ability to tune their spectral properties and achieve highly selective emission. The mechanical and thermal stability of the substrate was characterized as well as the optical properties of the fabricated PhC. The Ta 3% W alloy presents advantages compared to the non-alloys as it combines the better high-temperature thermo-mechanical properties of W with the more compliant material properties of Ta, allowing for a direct system integration path of the PhC as selective emitter/absorber into a spectrum of energy conversion systems. Furthermore, the thermo-mechanical properties can be fine-tuned by the W content. A 2D PhC was designed to have high spectral selectivity matched to the bandgap of a TPV cell using numerical simulations and fabricated using standard semiconductor processes. The emittance of the Ta 3% W PhC was obtained from near-normal reflectance measurements at room temperature before and after annealing at 1200°C for 24h in vacuum with a protective coating of 40nm HfO2, showing high selectivity in agreement with simulations. SEM images of the cross section of the PhC prepared by FIB confirm the structural stability of the PhC after anneal, i.e. the coating effectively prevented structural degradation due to surface diffusion.Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies (Contract DAAD-19-02-D0002)Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies (Contract W911NF-07-D000)United States. Dept. of Energy. Office of Science (Solid-State Solar-Thermal Energy Conversion Center Grant DE-SC0001299))Austrian Science Fund (J3161-N20

Prototype of radioisotope thermophotovoltaic system using photonic crystal spectral control

This work describes a prototype of a small-size radioisotope thermophotovoltaic (RTPV) system with the two-dimensional metallic photonic crystal emitter and the low bandgap TPV cell. The project demonstrates the simulation and measurement of a system powered by an electrical heat source that mimics the radioisotope fuel pellet. The photonic crystal and the polished Ta3%W substrate are both used as the emitting surfaces to demonstrate the benefits of spectral control. The rest of the system is thermally insulated to increase the overall system efficiency. The photonic crystal emitter demonstrates four times more output power over a flat metal emitter from the 1 cm[superscript 2] TPV cell. With more cell areas, better TPV cells and improved insulation design, the system is expected to reach an efficiency of 7.8%

Performance of tantalum-tungsten alloy selective emitters in thermophotovoltaic systems

A tantalum tungsten solid solution alloy, Ta 3% W, based 2D photonic crystal (PhC) was designed and fabricated for high-temperature energy conversion applications. Ta 3% W presents advantages compared to the non-alloys as it combines the better high-temperature thermomechanical properties of W with the more compliant material properties of Ta, allowing for a direct system integration path of the PhC as selective emitter/absorber into a spectrum of energy conversion systems. Indeed metallic PhCs are promising as high performance selective thermal emitters for thermophotovoltaics (TPV), solar thermal, and solar TPV applications due to the ability to tune their spectral properties and achieve highly selective emission. A 2D PhC was designed to have high spectral selectivity matched to the bandgap of a TPV cell using numerical simulations and fabricated using standard semiconductor processes. The emittance of the Ta 3% WPhC was obtained from near-normal reectance measurements at room temperature before and after annealing at 1200 °C for 24h in vacuum with a protective coating of 40 nm HfO[subscript 2], showing high selectivity in agreement with simulations. SEM images of the cross section of the PhC prepared by FIB confirm the structural stability of the PhC after anneal, i.e. the coating effectively prevented structural degradation due to surface diffusion. The mechanical and thermal stability of the substrate was characterized as well as the optical properties of the fabricated PhC. To evaluate the performance of the selective emitters, the spectral selectivity and useful emitted power density are calculated as a function of operating temperature. At 1200 °C, the useful emitted irradiance is selectively increased by a factor of 3 using the selective emitter as compared to the non-structured surface. All in all, this paper demonstrates the suitability of 2D PhCs fabricated on polycrystalline Ta-W substrates with an HfO[subscript 2] coating for TPV applications.Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies (Contract DAAD-19-02-D0002)Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies (Contract W911NF-07-D000)United States. Dept. of Energy. Office of Science (Solid-State Solar-Thermal Energy Conversion Center Grant DE-SC0001299